发布日期2022-01-07 10:31:01 浏览次数：0
在线AOI检测机智能控制中心
A.繁琐的编程调试过程一直是工程师们疲于使用AOl的主因，也是高效生产的瓶颈。快速编程及快速更换机种是高端AOI的象征，HX-A8拥有多种快速编程调式模式，通过导入CAD数据即可自动链接公共标准或规格模板完成程序，迅速对应新机种的检测需求。可适用于大中小型的生产模式和产品类型。
The tedious program & debug process is always the main reason that engineers are not willing to use AOI, and it is also the bottleneck for high-efficient production. Fast program and quick model changes are the symbol of high-end AOI. HX-A8 includes several fast programming and debug modes, which can automatically link public or specification template by loading CAD data to accomplish programs, and quickly correspond to the test requirements of new models. It adapts to production modes and product types of large, medium and small.
B.基于效率提升，除了i系列处理器与多线程处理外，开发了最新不停机编程、调试技术，用户无需暂停机器运作即可远程完成多条生产线的程序优化,实现检测与编程两不误，全面提升产能。
For the efficiency improvement, we have developped the newest programming and debugging without stopping in addition to the i series processor and multi-lines procesing.Customer can optimize multiple production lines without pausing the machine through promote control.This can obtain the inspection and programming at the same time to advance the production completely.
C.维修站通过网线、HUB与AOI进行连接，可选择一台维修站对一台AOI、多台维修站对一台AOI以及一台维修站对多台AOI多种模式查看检测结果，.上 图所示的连接方式为- -对多。
Repair station connects with AOI through cables,HUB.It can select several modes to check test results ,such as one repair station to one AOI several repair stations to one AOI and one repair station to several AOI as well.The connection way in above picture is one to several.
AOI设备在生产过程中会实时将检测数据传输到RepairStation,通过操作员判定，AOI自动发送OK与NG信号，分别输送到不同的TRAY里，从而实现全自动化制程管控。
AOI will transfer test data in real time to Repair Station in production process. By the judgment of operators, AOI will automatically send OK and NG signals,to different TRAY respectively，in order to realize fully automatical
programming process control.
在线AOI检测机主要检测功能：偏移、少锡，短路，污染，缺件、歪斜，立碑，侧立，翻件、错件，破损、浮高。极性.虚焊,空焊、溢胶.锡洞、引脚未出、等问题。
在线AOI检测机HX-A8技术参数
功能参数Functional Specifications
检测的电路板Test board
SMT及波峰焊电路板检查SMT&Wave- So Ider ing
检测方法Test method
TOC算法，Histogram算 法、Match算法， Short算法、 OTHER算法、CREST算法.Glue算法等多种国际领先算法，系统根
据不同检测点自动设定其参数Many leading international algorithms such as TOC，Histogram. Match, Short, OTHER, CREST,Glue alg orithms; auto set parameters according to different test dots.
摄像头Camera
全彩色智能数字相机Inelltuliled digital color camera
选配(Opt i on) :25um/PixeI
FOV : 61mmX51mm (500万) 51mmX38mm (300万)检测速度(Speed) <200ms/FOV
分辨率/视觉范围/速度Resolution/Range/Speed
选配(Opt ion): 20um/Pixe|
FOV : 49mmX41mm (500万) 41mmX31mm (300万)检测速度(Speed) <180ms/F0V
标配(Standard) :15um/Pixel FOV : 37mmX31mm (500万) 31mmX23mm (300万)检测速度(Speed) <1 60ms/FOV
选配(0pt ion) : 10um/Pixel FOV : 24mmX20mm (500万) 20mmX15mm (300万)检测速度(Speed) <150ms/FOV
光源Light
高亮RRGB同轴环形塔状LED光源(彩色光)
Extra bright RRGB coaxial ring tower LED light (Color light)
编程模式Program mode
手动编写、自动画框、CAD数据导入自动对应元件库
Manual programming. Auto frame, CAD input automatically correspond to component library
远程控制Remote control
通过TCP / IP网络实现远程操作、随时随地查看、启动或停止机器运行、修改程序等操作
Remote control through TCP/IP. Check, start or stop the machine, or modify the procedures at any time.
偏移、少锡、短路.污染、缺件、歪斜、立碑、侧立.翻件、错件、破损、浮高、极性、虛焊、
检测覆盖类型Inspection tems
空焊、溢胶.锡洞、引脚未出、等
Misalignment, insuficient, short, contamination, missing. skewed, bllboard, mounting on side. overturn. wrong part, damaged,float, polarity, pseudo soldering, missing solder, excessive glue, solder void, solder-covering pin
特别功能Special Functions
多程序同时运行，支持自动调取程序;可0-359“旋转部件(单位为1°)
Multiple program running simultaneously(support auto change program); Checking 0-359° components(unit:1°)
最小零件测试
10μm:01005chip & 0.3pitch IC
Minimum Component &pitch
10um:01005 chip &0. 3pitch IC
SPC和制程调控SPC and program control
全程记录测试数据并进行统计和分析，任何区域都可查看生产状况和品质分析，可输出Excel. Txt等 文件格式
Statistic and analysis of all test data ,check production and quality analysis anywhere, can output Excel, Txt file
条码系统Barcode system
相机自动识别与传输Barcode (1维或2维码) ，及多Mark功能( 含Bad Mark)
Camera can read and transfer the Barcode automatically(one-dimension or two dimension),Multi-Mark function (including Bad Mark)
服务器模式Server Mode
采用中心服务器，可将数台AOI数据集中统一管理
Administrative data from many AOI through center server
操作系统Operation System
Windows 7 Professional
Windows 7 Professional
检查结果输出Display/Output
22英寸液晶显示器
22inch TFT LCD
远程控制Remote control
通过TCP / IP网络实现远程操作、随时随地查看、启动或停止机器运行、修改程序等操作
Remote control through TCP/IP. Check, start or stop the machine, or modify the procedures at any time.
偏移、少锡、短路.污染、缺件、歪斜、立碑、侧立.翻件、错件、破损、浮高、极性、虛焊、
检测覆盖类型Inspection tems
空焊、溢胶.锡洞、引脚未出、等
Misalignment, insuficient, short, contamination, missing. skewed, bllboard, mounting on side. overturn. wrong part, damaged,float, polarity, pseudo soldering, missing solder, excessive glue, solder void, solder-covering pin
AOI系统参数 AOI System Specifications
PCB尺寸范围PCB size
45X45mm(Min) 450X400mm (Max)
45X40mm(Min) 450X400mm (Max)
PCB厚度范围PCB thickness
0.3to5mm
0.3to5mm
PCB夹紧系统边缘间隙Clamping System Edge Clearance
TOP: 3.5 mm Bottom: 3.5 mm
TOP: 3.5mm Bottom: 3.5mm
最大PCB重量PCB weight
5KG
5KG .
PCB弯曲度PCB Tolerance
<5mm或PCB对角线长度的2%
< 5mm or 2% of PCB diagonal length
PCB上下净高PCB Height
PCB_上面(TopSide) :40 mm PCB底部(Bottom Side) :65 mm
PCB (Top Side): 40mm， PCB (bottom side) : 65mm
Conveyor系统Conveyor
自动夹紧和放开的夹具、自动补偿PCB弯曲变形
Automatic C I amp，Automatic compensation to avoid distortion
Conveyor离地高度Conveyor height
SMT=900mm Wave- So I der ing=750mm
Conveyor流向Conveyor Direction
可通过按键设定为左→右右→左
Left-→right or right- +left
X/Y平台驱动X/Y Driver
丝杆及AC伺服马达驱动，PCB固定，Camer a在XY方向移动;
Screw and AC servo driver. PCB fixed, Camera in XY
电源Power Supply
AC230V 50/60 Hz小于1. 5KVA
AC230V 50/60 less than Hz 1. 5KVA
前后设备通讯Equipment Communication
Smema
设备重量Weight
约680KG
About 680KG
设备外形尺寸Dimension
885x1030x1550mm (LxWxH)
环境温湿度Humidity
10~35°C
35~80%RH(无结露)
10~359C
35~ 80 % RH (No dew)
注:以上参数为标准配置，若有特殊需要均可根据客户要求改进定制技术参数，最终参数以最终沟通为准。
相关设备: SMT整线设备解决方案 在线AOI检测机 松下贴片机 贴片机租赁
深圳市质恒机电有限公司专注为客户长期提供SMT整线设备 贴片机 AOI检测机 印刷机 回流焊 波峰焊 等设备销售服务。
